|
10/31/2010 |
10:33 AM |
12:43 PM |
2.2 |
Made and installed a plywood brace for the aft end of the TB then hot glued it in. Trimmed the ends of the drip rail foam and layup with the Fein. Removed the screws holiding the TB foam to the jig, then removed the TB from the jig. Cleaned up and test fitted the TB onto the fuselage. |
|
10/24/2010 |
1:15 PM |
3:55 PM |
2.7 |
Wet out the 2 x BID 1x UNI layup for the drip rail. Microed the foam, applied the layup, stippled & applied peel ply. |
|
10/24/2010 |
9:49 AM |
12:37 PM |
2.8 |
Finished sewing the drip rail foam into the turtleback, cut fiberglass for the next layup, filled the epoxy pump and cleaned up. |
|
10/24/2010 |
8:01 AM |
9:28 AM |
1.5 |
Sewed one half of the drip rail aft piece into the turtleback. |
|
10/20/2010 |
6:55 PM |
8:00 PM |
1.1 |
Tried stitching into the TB the drip rail foam; too stiff when glued all up together. |
|
10/18/2010 |
7:15 PM |
8:31 PM |
1.3 |
5 minute epoxied together two beveled foam pieces. 36 grit sanded the inside there the drip rail installs and taped forward of the cut line. |
|
10/18/2010 |
6:00 PM |
6:23 PM |
0.4 |
Cut beveled foam pieces for the drip rail. |
|
10/17/2010 |
3:15 PM |
5:42 PM |
2.5 |
Laid out the drip rail cut line. Drilled the holes to make same from the outside then made up some 3/8" foam pieces for next steps. |
|
10/17/2010 |
9:23 AM |
11:18 AM |
1.9 |
Cut glass. Laid up enough 2 ply BID 2" tape for the front of the TB1. Made a flox corner then applied the tapes, cleaned up. |
|
10/2/2010 |
3:05 PM |
4:37 PM |
1.5 |
Floxed in TB1 on one side. Made 2 ply BID tapes and installed onto the same side of TB1. |
|
9/29/2010 |
7:55 PM |
8:20 PM |
0.4 |
Fixed the lower 'holes' in TB1 to match, hot melt glued spacers into the turtleback for the TB1 install / layup |
|
9/21/2010 |
7:00 PM |
8:05 PM |
1.1 |
Re-installed the side hinges. Stood the turtleback up, made some 3 3/4" blocks and test fitted TB1 in its place. |
|
9/19/2010 |
10:05 AM |
11:55 AM |
1.8 |
Finished trimming, filing and sanding TB1. Cut out the blank piece for the acuator mount and fitted it into TB1. |
|
9/18/2010 |
4:25 PM |
6:19 PM |
1.9 |
Cut the outside edges of the TB1 to rough shape, sanded and fit until it fit closely inside the turtleback. Re-trimmed the shell pieces to be 2" wide. |
|
9/11/2010 |
2:45 PM |
4:20 PM |
1.6 |
Sawed, sanded and filed the edges and inner holes of TB1 |
|
9/9/2010 |
7:30 PM |
8:24 PM |
0.9 |
Trimmed the TB-1 edges and the blank for the actuator mount. Using the Fein and saber saw, rough cut out the holes in TB-1. |
|
9/6/2010 |
1:44 PM |
5:35 PM |
3.8 |
Finished cutting glass then did the 3 ply BID, 1 ply UNI layup on both sides of TB1. Made a small piece for the actuator with the same layup schedule with a 3/8" aluminum tube buried in it. Added peel ply, vacuum bagged both parts, weighted them and cleaned up. |
|
9/6/2010 |
10:35 AM |
1:05 PM |
2.5 |
Laid out my design for TB1 using the paper print out. Cut a piece of 3/8" OD aluminum tubing for the actuator mount, filled it with wax and 5 minute epoxied into a slot in the 3/8" PVC. Laid out parts and cut all the UNI pieces I would need. |
