Assembly of Foam Cores and Layup of Shear Web
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Left Wing

Right Wing

 

Date Start Finish Hours Work
4/26/2010 7:50 PM 8:42 PM 0.9 Added the 4" x 4" 3 ply BID layup and LWA-2
4/25/2010 4:12 PM 5:27 PM 1.2 Carved foam from the inside of FC-1 and floxed in a new LWA-6
4/25/2010 11:15 AM 12:15 PM 1 Alodined the new LWA-2 and LWA-6 pieces, cut the layups over the misplaced LWA-2, heated it then removed it
1/31/2010 10:31 AM 4:10 PM 5.7 Covered the wing foam with newspaper, laid up the 6 ply UNI shear web layup, applied it to the microed shear web, added the 3 ply BID pads, LWA2 & 3 then peel plied & cleaned up
1/24/2010 1:26 PM 5:02 PM 3.6 Cut glass for the shear web, epoxied in the W-18s, microed in the LWA4s and laid out a pattern on the jig table for the shear web
1/24/2010 10:22 AM 12:42 PM 2.3 Trimmed the wing attach depressions layup, alodined the W-18s, cleaned up & started prep for the shear web layup
1/20/2010 7:14 PM 8:16 PM 1 Did the 2 ply BID layup in the wing attach depressions and microed in LWA6
1/19/2010 6:26 PM 8:43 PM 2.3 Made the wing attach depressions and W-18s
1/18/2010 8:33 PM 9:34 PM 1 Removed screws and finishing nails from micro joint done yesterday, removed the front halves of jigs 1-4
1/17/2010 4:07 PM 6:12 PM 2.1 Microed FC1, FC2 and FC3 together in the jigs, microed the FC1 shell onto the root end of FC1
7/12/2009 1:30 PM 4:40 PM 3.2 Sanded shear web. Removed front half of jigs, microed foam parts, painted epoxy on shear web then joined all, checked jigs & weighted for cure
7/12/2009 11:32 AM 12:00 PM 0.5 Removed peel ply from shear web
4/26/2009 1:40 PM 5:12 PM 3.5 Finished the shear web layup and the 3 ply BID pads under LWA2 & 3
4/26/2009 9:43 AM 11:05 AM 1.4 Started the shear web layup
4/26/2009 6:15 AM 9:15 AM 3 Laid out waxed paper w/sizes and marked same
4/19/2009 10:06 AM 12:45 PM 2.7 Cleaned up from previous steps then cut glass for the next layup
4/19/2009 7:35 AM 9:15 AM 1.7 Installed W-18s, added paper and tape to wings in prep for shear web layup
4/14/2009 7:00 PM 8:30 PM 1.5 Cut & adjusted W18s, cut foam to fit then alodined W-18s
4/3/2009 6:50 PM 7:45 PM 0.9 Microed in the LWA4s and LWA6, then made aluminum blanks for the W-18s
4/2/2009 6:05 PM 7:40 PM 1.6 Alodined the aluminum parts LWA2, -3, -4 and -6
4/1/2009 6:00 PM 6:35 PM 0.6 Did the 2 ply BID layup on the inside of the wing bolt recesses
4/1/2009 5:15 PM 5:45 PM 0.5 Prepared for the recess 2 ply BID layups; cut glass, etc.
3/31/2009 5:10 PM 6:02 PM 0.9 Finished the wing bolt access recesses & the recess for LWA6
3/30/2009 6:00 PM 8:05 PM 2.1 Made 2 each LWA6 pieces then carved and sanded the wing bolt access cutouts in FC1
3/30/2009 5:10 PM 5:30 PM 0.3 Took the front jigs off
3/8/2009 1:12 PM 2:32 PM 1.3 Microed FC-1, 2 & 3 together in the jig, peel plied clamped and weighted them down
3/8/2009 10:53 AM 12:32 PM 1.6 Made some wood strips for clamping foam then final jigged FC-1, 2 & 3 in preparation for joining them with micro
3/7/2009 9:02 AM 11:58 AM 2.9 Adjusted the jigs until all the foam core pieces fit properly, then cleaned up

Chapter 19 Step 3     Chapter 19 Step 5

 

 

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