Fuselage Bulkheads
Up Front Seatback Forward Bulkheads Instrument Panel Firewall Ldg Gear Bulkheads

 

 
Overall totals for Chapter 4
Start Finish Hours Sessions

1/18/2001

3/10/2002

127.9

81

 
Detail of Sessions Worked
Date Start Finish Hours Work Performed

3/10/2002

12:50 PM

1:50 PM

1

Installed and safety wired in drilled head bolts in the lower firewall, second set of four

3/10/2002

10:55 AM

12:00 PM

1.1

Installed and safety wired in drilled head bolts in the lower firewall

3/9/2002

7:10 AM

8:10 AM

1

1 BID layup on forward side of lower FW

3/7/2002

6:30 PM

7:30 PM

1

1 BID layup on lower FW aft side

3/6/2002

6:40 PM

8:20 PM

1.7

Cut out electrical duct holes in lower FW, glued aluminum inserts into FW, test fit

3/5/2002

6:30 PM

8:30 PM

2

Cut longeron holes in lower firewall and test fitted same onto fuselage

3/3/2002

3:00 PM

5:40 PM

2.7

Cut out new lower firewall and aluminum inserts

2/2/2002

3:00 PM

5:00 PM

2

Drilled out bevel head screws in firewall and floxed in drilled head bolts

1/19/2002

5:10 PM

5:50 PM

0.7

F-28 2 UNI full length other side

1/19/2002

9:30 AM

10:00 AM

0.5

Trimmed F-28

1/18/2002

2:45 PM

4:00 PM

1.2

Stripped F-28, laid on 2 UNI full length

1/5/2002

2:00 PM

2:30 PM

0.5

Did 2x BID and 1 ply UNI layup on F-28

1/5/2002

11:25 AM

12:10 PM

0.8

Cut number 2 F-28 in half and prepared for UNI layup

1/2/2002

7:05 PM

8:05 PM

1

Trimmed and sanded the new F-28

1/1/2002

10:45 AM

12:30 PM

1.8

Laid up new F-28 both sides, peel plied same

1/1/2002

8:30 AM

10:10 AM

1.7

Made new F-28 out of foam, prepared it for its layup and cleaned up

7/5/2001

7:45 PM

8:00 PM

0.2

Finished sanding same - chapter 4 is complete! (Or so I thought…)

7/5/2001

5:15 PM

6:00 PM

0.8

Scissor-trimmed the permanent firewall layups then sanded the edges smooth

7/4/2001

11:30 AM

12:25 PM

0.9

Laid up the glass on the aft side of the permanent firewall

6/26/2001

6:45 PM

8:15 PM

1.5

Drilled and countersunk holes for bolts in same, then ground flat spots on the bolts and floxed them in

6/16/2001

10:45 AM

12:30 PM

1.8

Cut 'glass and laid up the aft face of the permanent firewall

6/14/2001

6:40 PM

8:45 PM

2.1

Cut holes in the permanent firewall, cut aluminum inserts for same and glued them in

6/10/2001

8:35 PM

8:55 PM

0.3

Sanded the edges of the permanent firewall

6/10/2001

4:50 PM

6:00 PM

1.2

Cut out and sanded the pieces of plywood for the permanent firewall

6/10/2001

1:00 PM

2:50 PM

1.8

Cut out the temporary firewall and sanded same. Made patters for the permanent firewall

6/10/2001

7:50 AM

9:00 AM

1.2

Mounted the landing gear bulkheads on the wall, traced the firewall on temporary plywood

6/5/2001

6:50 PM

8:50 PM

2

Glued two pieces of plywood together for the temporary firewall, traced the firewall plans

6/4/2001

8:00 PM

9:10 PM

1.2

Finished sanding the last of the landing gear bulkheads

6/3/2001

8:15 PM

9:00 PM

0.8

Finished sanding 2 of 3 of the landing gear bulkheads

5/18/2001

5:10 PM

6:10 PM

1

Trimmed the extra glass from the landing gear bulkheads and sanded

5/11/2001

2:10 PM

4:15 PM

2.1

Laid up the aft side of same

5/11/2001

9:30 AM

11:15 AM

1.8

Trimmed 1 side of same and prepped them for the second side layups

5/10/2001

3:30 PM

6:15 PM

2.8

Laid up the landing gear buklheads forward side

5/10/2001

2:30 PM

3:00 PM

0.5

Sanded, prepped and cleaned same for micro

5/10/2001

10:45 AM

12:45 PM

2

Beveled the foam for same and cut glass for the layups

5/7/2001

7:40 PM

8:40 PM

1

Glued the hard points into the landing gear bulkhead foam pieces

4/15/2001

1:50 PM

3:20 PM

1.5

Laid out and cut out the landing gear bulkheads (foam parts)