Headrests Plus
Up Carving Foam Glassing Inside Glassing Outside Glassing Headrests Harness Attachments Outside Seat Belt Center Seat Belt

 

 
Overall totals for Chapter 8
Start Latest Hours Sessions

1/18/2003

4/1/2003

65.4

35

 
Detail of Sessions Worked
Date Start Finish Hours Work Performed

4/1/2003

6:54 PM

8:33 PM

1.6

Drilled 8 holes and counterbored the outside of 6 holes for the outside seat belt attachments at all spots except for the step.

3/22/2003

1:51 PM

4:28 PM

2.6

Floxed in and then laid glass over the outside seat belt attachments, 4 of them

3/22/2003

10:11 AM

12:40 PM

2.5

Sanded inside of fuselage with 36 grit for install of outside seat belt attachments, cut glass for layup of same, re-marked fuselage for same

3/22/2003

8:00 AM

9:01 AM

1

Measured for outside seat belt attachments, cleaned and sanded aluminum parts for same

3/8/2003

1:49 PM

3:14 PM

1.4

Did the 7 layer BID/UNI alternating layup over the front seat heat duct seat belt attachment.

3/8/2003

11:12 AM

12:51 PM

1.6

Ordered bolts from Bell Helicopter and did the 7-layer BID/UNI alternating layup over the aft seat heat duct seat belt attach point.

3/6/2003

6:39 PM

8:23 PM

1.7

Sanded bottom of fuselage, top & sides of heat ducts fore & aft, cut glass for layup over same and made wax paper templates for layups.

3/4/2003

6:17 PM

8:21 PM

2.1

Inventoried parts trying to determine what is missing in Chapter 8. Bagged same in chapter groups.

3/1/2003

10:03 AM

12:33 PM

2.5

Floxed in the aft seat duct, BID taped same, peel plied tapes.

2/27/2003

6:10 PM

8:09 PM

2

Sanded the aft seat heat duct for a good fit on the fuselage bottom, 36 grit sanded the bottom and edges of the heat duct and cut glass for the tapes to install same.

2/25/2003

7:00 PM

8:30 PM

1.5

Cut a hole in the aft seat heat duct for the transition piece, sanded it to fit same and installed same with flox.

2/23/2003

1:05 PM

4:00 PM

2.9

Did 2 BID layup over aft seat heat duct.

2/22/2003

11:18 AM

1:13 AM

1.9

Made aluminum pieces for outside seat belt attachments.

2/18/2003

7:23 PM

8:23 PM

1

Made wood pieces for outside seat belt attachments.

2/15/2003

2:26 PM

5:55 PM

3.5

Prepared for and did the 3 layer UNI layup over the shoulder brace for the harness mounts

2/15/2003

11:40 AM

12:37 PM

0.9

Trimmed and sanded shoulder brace layup from prior step. Rounded over with router aft top edge of same.

2/9/2003

12:27 PM

1:50 PM

1.4

Did 2 ply BID layup over on shoulder brace

2/9/2003

11:23 AM

12:17 PM

0.9

Cut glass for and microed for 2 BID layup on shoulder brace do over

2/4/2003

7:04 PM

8:55 PM

1.9

Did 2 BID layup on transition piece, 7 layer UNI layup on aft seat heat duct

2/3/2003

8:09 PM

9:04 PM

0.9

Routed corner on aft heat duct, glued in seat belt mount tube and finished taping transition piece

2/2/2003

10:05 AM

12:50 PM

2.8

Made urethane foam for transition piece (3 times) carved heat duct for tubing

2/1/2003

3:59 PM

5:30 PM

1.5

Assembled aft seat heat duct and started on the foam for the transition piece

2/1/2003

11:05 AM

12:57 PM

1.9

Cut out aft seat heat duct parts, cut bottoms to match fuselage sides and test assembled same

1/31/2003

7:05 PM

9:08 PM

2

Heat stripped 2 BID layup off of shoulder brace and sanded same smooth.

1/29/2003

6:23 PM

8:25 PM

2

Did the 2-layer BID layup over the shoulder brace and peel plied.

1/29/2003

5:02 PM

5:58 PM

0.9

Sanded, cut glass and prepared for 2 BID layup on shoulder brace

1/26/2003

7:28 PM

8:27 PM

1

Installed shoulder brace; installed bolts and wet out edges of previous layup, peel plied edges

1/26/2003

1:23 PM

4:36 PM

3.2

Finished prepping shoulder brace and did 1 BID layup over same

1/26/2003

10:56 AM

12:35 PM

1.6

Epoxied shoulder brace and top together and fitted into fuselage. Made jig to hold when glassing. Sanded interior of fuselage and seat back.

1/26/2003

7:26 AM

9:13 AM

1.8

Widened slots in shoulder brace front, glued to top, routed corner on same, test fit

1/25/2003

9:20 AM

1:00 PM

3.7

Made new shoulder brace top, installed 1/4" plywood inserts, made & installed glass inserts, glassed heat duct parts

1/23/2003

5:00 PM

5:30 PM

0.5

Drilled fiberglass on shoulder brace top and broke it in half!

1/22/2003

6:50 PM

8:20 PM

1.5

BID layups for shoulder harness mounts

1/19/2003

11:00 AM

12:30 PM

1.5

Drilled holes in plywood inserts in should brace top, other chapter 8 work

1/18/2003

9:50 AM

1:20 PM

3.5

Made the shoulder brace front and top

Up Carving Foam Glassing Inside Glassing Outside Glassing Headrests