|
7/18/2004 |
3:12 PM |
6:02 PM |
2.8 |
Sanded the underside of the leading edge of the canard, made a spline sander, sanded the trailing edge of the canard and then stored the canard |
|
7/18/2004 |
1:17 PM |
2:17 PM |
1 |
Sanded the underside of the leading edge of the canard |
|
7/18/2004 |
11:18 AM |
12:35 PM |
1.3 |
Removed canard from jigs, removed jigs from table and canard, sanded trailing edge some and etc. |
|
7/17/2004 |
8:41 PM |
9:07 PM |
0.4 |
Knife trimmed same and cleaned up a bit |
|
7/17/2004 |
2:55 PM |
6:16 PM |
3.3 |
Did canard top skin layup and peel plied same |
|
7/17/2004 |
12:27 PM |
1:20 PM |
0.9 |
Sanded glass overlap on trailing edge of canard and microed gap near same |
|
7/17/2004 |
10:42 AM |
11:29 AM |
0.8 |
Sanded the 1/32" by 1 inch depression and vacuumed the canard for the next step |
|
7/11/2004 |
2:25 PM |
5:57 PM |
3.5 |
Re-leveled canard for top skin layup, laid plastic, cut fiberglass for same |
|
6/24/2004 |
7:40 PM |
8:08 PM |
0.5 |
Microed the antenna coax and remaining dings in the foam on canard |
|
6/24/2004 |
4:56 PM |
5:43 PM |
0.8 |
5 minute epoxied the canard antenna coax into the channel I routed for same |
|
6/19/2004 |
1:43 PM |
3:52 PM |
2.1 |
Finished basic installation of NAV and Glideslope antennas in canard top and cleaned up |
|
6/19/2004 |
9:48 AM |
12:29 PM |
2.7 |
Cut foil tape to length for antennas, soldered together same and routed channel on canard for coax |
|
6/19/2004 |
8:05 AM |
9:02 AM |
1 |
Removed peel ply from top of canard spar cap layup and sanded same |
|
5/30/2004 |
10:43 AM |
1:53 PM |
3.2 |
Did the canard top spar cap layup and peel plied same |
|
5/30/2004 |
8:30 AM |
9:52 AM |
1.4 |
Cleaned up, taped and put plastic around canard top spar cap and microed same |
|
5/26/2004 |
6:46 PM |
9:12 PM |
2.4 |
Sanded PVC foam inserts flush, leveled canard then bondoed same to jig table |
|
5/25/2004 |
7:23 PM |
9:31 PM |
2.1 |
Carved out styrofoam for PVC foam inserts, microed in same, micro filled nail holes and dings in canard top |
|
5/23/2004 |
9:40 PM |
10:40 PM |
1 |
Measured spots for PVC high-density inserts in canard top, drew marks for same and cut one out |
|
5/23/2004 |
10:26 AM |
11:00 AM |
0.6 |
Vacuumed canard from previous step |
|
5/22/2004 |
7:38 AM |
9:32 AM |
1.9 |
Sawed fishtail off of canard & sanded smooth, sanded profile, removed peel ply from trailing edge, cleaned micro drips from shear web well and sanded shear web dull |
|
1/31/2004 |
2:21 PM |
3:19 PM |
0.9 |
Finished sanding leading edge of canard |
|
1/31/2004 |
10:07 AM |
12:21 PM |
2.2 |
Bondoed PVC pipe and wood jigs to canard bottom and sanded leading edge |
|
1/30/2004 |
7:35 PM |
8:42 PM |
1.1 |
Made PVC pipe and 1" x 4" x 8" pine board jigs for canard bottom |
|
1/15/2004 |
7:10 PM |
8:02 PM |
0.9 |
Fein trimmed and sanding block sanded trailing edge |
|
1/15/2004 |
4:28 PM |
5:23 PM |
0.9 |
Cleaned up from the previous step |
|
1/11/2004 |
5:29 PM |
6:00 PM |
0.5 |
Knife trimmed canard bottom layups |
|
1/11/2004 |
9:55 AM |
1:13 PM |
3.3 |
Did canard bottom layup with Kelly and cleaned up from same. |
|
1/11/2004 |
7:30 AM |
8:25 AM |
0.9 |
Cleaned up from previous step and dry micro filled holes on canard bottom |
|
1/10/2004 |
10:38 AM |
12:21 PM |
1.7 |
Laid out plastic for tips of canard and cut fiberglass for the canard bottom layup |
|
1/8/2004 |
5:02 PM |
6:03 PM |
1 |
Put grey tape on canard leading edge, box tape over same, peel plied trailing edge and laid plastic out for layup prep. |
|
1/7/2004 |
7:30 PM |
8:40 PM |
1.2 |
Dremeled down high micro spots, sanded even joints between sections, sanded 1/32" depression on end of canard bottom |
|
12/13/2003 |
1:11 PM |
4:54 PM |
3.7 |
Sanded lower spar cap layup and cleaned up |
|
12/2/2003 |
5:31 PM |
6:15 PM |
0.7 |
Sanded spar cap layup |
|
11/29/2003 |
11:50 AM |
12:16 PM |
0.4 |
Sanded spar cap layup |
|
11/29/2003 |
9:33 AM |
10:30 AM |
0.9 |
Sanded spar cap layup |
|
11/29/2003 |
7:30 AM |
8:00 AM |
0.5 |
Removed peel ply and masking tape from bottom spar cap layup |
|
11/28/2003 |
3:03 PM |
7:33 PM |
4.5 |
Did the canard bottom spar cap layup and cleaned up |
|
11/28/2003 |
1:22 PM |
2:26 PM |
1.1 |
Filled forward corner of spar cap layup trough with micro |
|
11/28/2003 |
9:55 AM |
12:47 PM |
2.9 |
Sanded shear web layup, masked for spar cap layup and prepared for spar cap layup |
|
11/23/2003 |
1:27 PM |
4:30 PM |
3.1 |
Microed canard sections together |
|
11/22/2003 |
3:30 PM |
6:33 PM |
3 |
Jigged canard for microing |
|
10/25/2003 |
2:30 PM |
4:11 PM |
1.7 |
Continued jigging up canard, made shims for same, routed clearance on centersection leading edge piece |
|
10/25/2003 |
9:35 AM |
12:59 PM |
3.4 |
Jigged canard, adjusted leading edge cores and made templates E and F |
|
10/21/2003 |
6:53 PM |
8:38 PM |
1.8 |
Cleaned jig table, glued on bottom templates and fitted outboard cores to canard. |
|
10/11/2003 |
7:07 PM |
10:07 PM |
3 |
Finished sanding K templates, removed canard from workbench and started fitting front foam pieces |
|
10/9/2003 |
8:26 PM |
9:15 PM |
0.8 |
Band sawed all K templates sanded one |
|
10/9/2003 |
4:50 PM |
5:35 PM |
0.8 |
Started making canard templates K |
|
10/7/2003 |
8:06 PM |
9:15 PM |
1.2 |
Floxed on canard lift tabs |
|
10/7/2003 |
7:06 PM |
7:35 PM |
0.5 |
Worked on installing canard lift tabs |
|
10/6/2003 |
7:43 AM |
8:03 AM |
0.3 |
Removed peel ply, inspected layup and started drilling holes for lift tab bolts |
|
10/5/2003 |
1:29 PM |
5:51 PM |
4.4 |
Did the canard shear web layup with Kelly, peel plied same then cleaned up |
|
10/5/2003 |
11:27 AM |
12:45 PM |
1.3 |
Laid wax paper and cut fiberglass for the canard shear web layup |
|
10/5/2003 |
7:31 AM |
9:52 AM |
2.3 |
Cleaned up a bit, then reattached the lift tab mount fixtures and sanded the canard smooth for shear web layups |
|
10/1/2003 |
7:17 PM |
8:17 PM |
1 |
Mixed up and applied bondo to canard holding nails for shear web layup |
|
10/1/2003 |
5:12 PM |
5:37 PM |
0.4 |
Laid out string, for assuring straightness, for canard shear web layup |
|
9/24/2003 |
5:05 PM |
5:35 PM |
0.5 |
Trial fitted front sections of canard cores |
|
7/28/2003 |
7:59 PM |
|
|
|
|
7/27/2003 |
7:26 AM |
8:56 AM |
1.5 |
Microed the lift tab inserts into the front of the aft cores. |
|
7/26/2003 |
3:01 PM |
5:34 PM |
2.5 |
Microed canard cores together and made the fixtures to install the lift tab mounting plates. |
|
7/26/2003 |
11:08 AM |
12:15 PM |
1.1 |
Finished mounting the 2x4s to the work table, sanded round edges on the canard core aft sections and positioned them in the "jig" |
|
7/4/2003 |
2:03 PM |
5:13 PM |
3.2 |
Finished lift tab mounts (2), rounded corners for shear web and drew centerline on shear web. Started install of 2x4s on top of table. |
|
7/4/2003 |
10:45 AM |
1:02 PM |
2.3 |
Cleaned up and starting making canard lift tab mounting inserts. |
|
7/2/2003 |
6:10 PM |
9:15 PM |
3.1 |
Did all remaining hot wire cuts for canard airfoil sections, spar cutouts and shear webs |
|
7/2/2003 |
4:09 PM |
5:01 PM |
0.9 |
Cut another (first airfoil template moved, have to do it over) 51 inch AB airfoil blank to size and set up for further cuts. |
|
7/1/2003 |
3:33 PM |
5:08 PM |
1.6 |
Drilled extra holes in canard templates for a sturdier, less movement prone hot wire cut, set up for next airfoil end section cut and glued mirror image labels to templates C and D. |
|
6/29/2003 |
7:25 PM |
8:40 PM |
1.2 |
Cut the one airfoil to length and cut off the 8 inch end piece. Made the 6.5 inch dowel pieces for later steps. |
|
6/29/2003 |
2:54 PM |
6:20 PM |
3.4 |
Hot wire cut most of the canard cores to length and overall shape with my nephew Will. Hot wired one of the blanks to airfoil shape - an outboard core. |
|
5/7/2003 |
8:33 PM |
9:40 PM |
1.1 |
Added a spring to the hot wire saw - but the spring is too wimpy and the wire's not tight enough. |
|
5/3/2003 |
1:30 PM |
2:08 PM |
0.6 |
Set up for the test hot wire cut |
|
5/3/2003 |
10:30 AM |
12:10 PM |
1.7 |
Cut to size for a test canard core then Great Stuff glued together some cheap insulation grade foam for testing the hot wire saw. |
|
4/30/2003 |
7:00 PM |
8:30 PM |
1.5 |
Wired up the hot wire saw |
|
4/27/2003 |
3:00 PM |
4:30 PM |
1.5 |
Worked with the Corey boys to start building a hot wire saw |
|
4/13/2003 |
1:23 PM |
4:23 PM |
3 |
Started on the hot wire saw |
|
2/8/2003 |
2:15 PM |
3:20 PM |
1.1 |
Drilled canard templates for alignment & cleaned up |
|
2/8/2003 |
10:18 AM |
1:04 PM |
2.8 |
Finished cutting out paper canard templates, glued onto plywood, cut out on band saw and sanded to perfect shape. |
|
2/8/2003 |
9:28 AM |
9:43 AM |
0.2 |
Cut out paper canard templates made previously |
|
2/1/2003 |
1:40 PM |
3:58 PM |
2.3 |
Scanned canard templates and printed to 100% scale. |
