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7/2/2008 |
6:52 PM |
9:15 PM |
2.4 |
Did the 3 ply UNI 1 ply BID layups over LWA2 and LWA3 |
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7/2/2008 |
5:14 PM |
5:45 PM |
0.5 |
Removed peel ply from the spar. Sanded with 36 grit the glass around LWA2 and LWA3 and cleaned to prep for the next layup. |
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6/29/2008 |
1:02 PM |
6:15 PM |
5.2 |
Finished the 4 ply UNI layup on the spar, added the metal pieces, peel plied the whole thing and cleaned up |
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6/29/2008 |
9:36 AM |
12:24 PM |
2.8 |
Microed the spar, painted the spar with epoxy then did 3 pieces, one layer, of UNI |
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6/29/2008 |
7:45 AM |
8:55 AM |
1.2 |
Taped up the spar ends and bottom, laid out plastic and alodined aluminum parts in prep for layup 6 |
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6/27/2008 |
6:37 PM |
8:34 PM |
2 |
Cut fiberglass for layup number 6 & made some wood blocks to hold the spar off the table |
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6/27/2008 |
4:25 PM |
5:35 PM |
1.2 |
Sanded the wood blocks smooth with the sides of the spar, 36 grit sanded the spar caps for the next layup |
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6/26/2008 |
6:52 PM |
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6/26/2008 |
5:45 PM |
6:14 PM |
0.5 |
Cut slots on the top of the spar for the wood blocks |
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6/14/2008 |
3:21 PM |
4:25 PM |
1.1 |
Belt sanded the spar caps smooth with the aft face, then routed both aft edges with a 3/16" radius roundover bit |
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6/8/2008 |
10:00 AM |
11:46 AM |
1.8 |
Added some short spar cap tape pieces in the low spots that were left after doing all required layers in the previous layup |
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4/20/2008 |
7:13 AM |
1:15 PM |
6 |
Did the bottom spar cap layup with Dave McCormick's help, peel plied and cleaned up |
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4/19/2008 |
3:30 PM |
4:30 PM |
1 |
Finished the prep work for the bottom spar cap; marked butt lines, laid out plastic, filled the expoxy pump, etc. |
|
4/13/2008 |
10:14 AM |
12:40 PM |
2.4 |
Finished the preparatory work with the exception of marking the butt lines |
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4/13/2008 |
8:05 AM |
9:40 AM |
1.6 |
Cleaned up then started preparing for the bottom spar cap layup; cut wood pieces, applied box tape, etc. |
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4/3/2008 |
6:15 PM |
8:09 PM |
1.9 |
Finished removing the wood braces, hot melt glue and drips from the previous layup, then, mounted the spar to the table, sanded the trough and started readying the wood braces for the top spar cap |
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3/29/2008 |
12:48 PM |
7:56 PM |
7.1 |
Finished the top spar cap trough and cleaned up. 9 + hours - sheesh! |
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3/29/2008 |
9:45 AM |
12:16 PM |
2.5 |
Finished preparing the spar for the next layup then started same; broke for lunch after 3 layers wet out |
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3/28/2008 |
2:40 PM |
4:22 PM |
1.7 |
Covered with box sealing tape and installed the wood backs for the spar cap troughs |
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3/28/2008 |
8:55 AM |
10:03 AM |
1.1 |
Made wood strips for the spar troughs, test installed them then ran out of tape (grin) |
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3/27/2008 |
6:15 PM |
8:07 PM |
1.9 |
Removed peel ply from the spar troughs, sanded them dull & smooth with 36 grit, then chocked the spar with the top face up |
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3/22/2008 |
7:05 PM |
8:11 PM |
1.1 |
Peel plied the previous layup, stippled a bit with a brush, etc. then cleaned up |
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3/22/2008 |
1:43 PM |
6:31 PM |
4.8 |
Finished doing the 4 ply UND layup for the spar shear web |
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3/22/2008 |
10:27 AM |
1:16 PM |
2.8 |
Microed the aft face then started applying the shear web. Three pieces of UND applied, 1 of 4 layers, 3 layers to go |
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3/21/2008 |
5:21 PM |
6:00 PM |
0.6 |
Laid out plastic for drips and marked the plastic pieces made for applying the fiberglass |
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3/21/2008 |
1:33 PM |
3:50 PM |
2.3 |
Finished cutting glass, then taped and papered the forward half of the spar |
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3/21/2008 |
11:15 AM |
12:25 PM |
1.2 |
Started cutting glass for the shear web |
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3/21/2008 |
9:05 AM |
10:15 AM |
1.2 |
Started measuring to cut glass for the shear web, then, did a vaccum bag test on the spar |
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3/20/2008 |
6:54 PM |
8:38 PM |
1.7 |
Finished carving and sanding the 1/2" by 1" bevels on the forward face of the spar and cleaned up |
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3/19/2008 |
7:02 PM |
8:23 PM |
1.4 |
Marked then started carving and sanding the 1/2" by 1" bevels on the forward face |
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3/5/2008 |
6:45 PM |
7:39 PM |
0.9 |
Rounded the corners of the aft face for the shear web layup, then, mixed and applied some pour foam |
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2/28/2008 |
6:37 PM |
8:32 PM |
1.9 |
Cut out the spar cap trough templates, then, began cutting out the spar cap troughs |
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2/27/2008 |
6:50 PM |
8:25 PM |
1.6 |
Removed the spar from the jig, to make sure I could, then put it back on for full cure. Started making the spar trough templates. |
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2/26/2008 |
6:20 PM |
8:47 PM |
2.5 |
Re-drilled holes in the center bulkheads. Trimmed the ends of, removed the peel ply from, vacuumed & installed the forward face, weighed down, after adding micro to the foam it joins with. |
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2/24/2008 |
7:34 AM |
8:00 AM |
0.4 |
Knife and scissor-trimmed the previous layup |
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2/23/2008 |
1:03 PM |
3:15 PM |
2.2 |
Cut glass, then added micro, 1 ply BID (layup 1) and peel ply to the inside of the aft face PVC foam pieces |
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2/17/2008 |
1:08 PM |
3:49 PM |
2.7 |
Finished the spar interior layups by adding the 1 ply BID inside 5" overlap pieces on the ends, all the UNI, the LWA1 pieces, the BID over then and finally the cent |